Design & Modeling of Unscrambler for Bottle Packaging

Abstract

Automation is use of control system and information technologies to reduce the need for human work in the production goods and
services. In the scope industrialization, automation is a step beyond mechanization. Whereas mechanization provide human operator
with machinery to assist them with the muscular requirement of work, automation greatly decreases the need for human sensory and
mental requirement as well. Unscrambler is the most common automation device that is used in industrial field for product sorting
system. In purposed project unscrambler is used for sorting of bottle system. Packed mineral water is become preferred choice for
huge mans of people to cop up the demand of it complete automation is need. There are many automation system is exist for packed
mineral water but that all are very costly. Due to more cost of automatic system industry are use the manual process. My proposed
work for proper positioning of the bottle is cheap & maintenance free. In our research it is used for bottle sorting system. It is
required human resource for put bottle on the turn table. Present work will reduce human resource and make it automatic by using
elevator, modification of turn table, flip hooks, proximity sensor, pneumatic actuator and sprocket mechanism. Here author has
proposed design of the fully automated unscrambler. Main objectives of this research are reduced human resource and make it
automatic. So that it can increase production rate. This all elements are arranged as per requirement so it should be able to make
system automatic. After making system automatic calculate production rate and compare it to existing production rate.